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Top 05 Best 6.0 Powerstroke Head Gasket in 2022

As you might know, gasoline combustion occurs while affecting the material in the cylinders of the engine. Hence, head gaskets are used to seal the material and let cylinders only get the combustion process.

If you see white smoke coming out from your vehicle’s engine, it indicates leakage of the head gasket.

This blog will share the best 6.0 Powerstroke Head Gasket, which helps seal the engine oil in the cylinder to avoid its combination with the coolant.

Also, it will stop the gases from leaking from the cylinder and the outer area of the engine. These head gaskets are suitable for 6.0 Powerstroke good engines with trivial factory faults.

What is the requirement of a Powerstroke head gasket?

A head gasket makes up for a crucial sealing that facilitates a variety of functions simultaneously.

Usually, one has to place it inside the space that connects the cylinder heads and the engine block. Furthermore, it performs the following tasks:

  • Channelizes the engine oil for proper lubrication
  • Keeps the coolant in optimal flow but separately from the engine oil
  • Comprises of the burning droplets of fuel
  • Directs the exhaust flames to the intended route

If the head gasket malfunctions, it can lead to an explosion too. In such an extreme situation, air and fuel mix combustion will create higher pressure inside the engine.

To prevent this, the head gasket must stay in good condition as it does not let the engine overheat. Coolant fluid is kept in the system to facilitate the process.

Coolant fluid is of green, pink, or blue-colored one containing a blend of ethylene glycol and additives for a proper flow. Thus it averts the coolant from mixing inside the engine oil.

Since a head gasket tackles such extreme functionalities, it must be tough and sturdy enough to do that. Because of it, they are engineered with high-quality metal like copper or premium steel.

Besides, the softer fragments finishing the seal are heat-resistant. Earlier, these parts were asbestos.

Yet, the modern ones are made with a rubbery matter known as fluoroelastomer or supreme graphite.

Comparison Table

01. MAHLE Original
03. ARP
04. CNS EngineParts


The 05 Best 6.0 Powerstroke Head Gasket Reviews

01. 54450A 6.0L Ford Power Stroke Cylinder Head Gasket by MAHLE Original



Product Features

  • OEM standard quality
  • Black diamond coating
  • Plane ring hole edges
  • Interchangeable both sides
  • Properly numbered parts

Product Specifications

  • Brand: MAHLE Original
  • Model: 54450A
  • Weight: 1.32 pounds
  • Dimensions: 24 x 8.75 x 0.75 inches

Product Description and Performance

Are you striving for the best one? Look no further, this MAHLE Original 54450A 6.0L will provide you with the required quality and performance.

“Furthermore, the product is lightweight and easy to install. Though all the accessories of the gasket are made of high-grade materials, yet the same is pocket friendly.”

To tolerate high engine combustion, there is a black diamond coating. It also adds extra strength to the gasket. Not only does it adds strength to the gasket but also compliments the graphite surface coating, in turn enhancing insulation properties.


  • Affordable price
  • Perfect fit for Ford 6.0
  • No leakage issues
  • Multi-layered steel assembly with a polymer coating


  • You will have to buy the studs separately


As the head studs are not included in the package, you need to reuse the OEM bolts. Hence, carefully dismantle the bolts so that the same can be used to fit the 54450A 6.0L Ford Power Stroke Cylinder Head Gasket by MAHLE.

02. HS 9076 PT-3 Head Gasket Set by FEL-PRO



Product Features

  • Exclusive and proprietary coating
  • Top-quality seal
  • No retorque design
  • Robust steel core

Product Specifications

  • Brand: Fel-Pro
  • Model: ‎HS9076PT3
  • Weight: 1.65 pounds
  • Dimensions: 30.4 x 8 x 1 inches

Product Description and Performance

“Fel-Pro has been into engineering and manufacturing world-class gaskets for over 100 years. HS 9076 PT-3 head gasket by Fel-Pro is made to meet real-world repairing conditions. Hence, this gasket helps seal imperfect surfaces.”

Moreover, this gasket is graphite coated for that extra strength and armor layer to reinstate edges at cylinder openings. Also, the sturdy steel core ensures the longevity of the gasket by negating the warp under pressure.

The good part of this gasket is that it has a perfect fit, just like OEM one.


  • Perfect for handling imperfect surfaces
  • Durable to avoid warping
  • Comes with complete installation accessories
  • Ensures optimum compression and stops leakages
  • Withstands warping, rubbing, and shrinking
  • Additional sealers are not required


  • Has no lube pack
  • Manifold gasket does not fit correctly


For fitting head studs during installation, you will have to get the lube pack separately. The package is otherwise bundled with all the necessary things such as head studs, washers, and dowels.

03. 250-4202 Stud Kit by ARP



Product Features

  • Vehicle specific fit type
  • Made using premium grade 8740 alloy
  • Perfectly heat-treated stud
  • Assures optimum sealing
  • 220,000 PSI tensile strength
  • Black oxide perfect finishing

Product Specifications

  • Brand: ARP
  • Model: 250-4202
  • Weight: 12.61 pounds
  • Dimensions: 11 x 7.3 x 2.3 inches

Product Description and Performance

“Are you hunting for good quality studs? If yes, then this 250-4202 gasket by RP is the perfect choice for you. Why? Well, the studs from ARP are robust, durable, and dependable. Also, to ensure that studs remain corrosion-free, it is coated with black oxide.”

Furthermore, all the parts of this gasket undergo rigorous quality testing before it goes into the market. The aircraft-grade steel is used to make the studs which are heat-treated to 200000 psi.

Above all, this gasket will provide you with optimum sealing by reducing the chances of leakage and blown gaskets.


  • Controlled process manufacturing
  • Built with high-grade material
  • Thread rolled
  • Smooth placement into place
  • Durable and sturdy


  • Cost is on a little higher side
  • Inadequate lube pack


Though a lube pack is bundled with the product, you will require extra during the manual installation of the gasket.

04. New MLS Cylinder Head Gasket Set by CNS EngineParts



Product Features

  • Cylinder head dowel of 18mm
  • One RTV silicone gasket
  • Contains all the essential hardware
  • Perfect for 2003-10 models of Ford 6.0
  • Lightweight build-up
  • Straightforward installation process

Product Specifications

  • Brand: CNS EngineParts
  • Model: TS2637400SI
  • Weight: 5.5 pounds
  • Dimensions: 22.01 x 11.73 x 1.73 inches

Product Description and Performance

CNS EngineParts’ cylinder head gasket set is an excellent upgrade for replacing the worn-out or defective head gasket in your vehicle. All the components of this kit are made using the highest quality materials to enhance durability for long-term usage.

A good thing to consider about this product is that it includes all the supplementary bolts and fragments to ease the installation.

“If the size of your vehicle’s cylinder head is 20mm, this head gasket kit will not work well for you. Therefore, check the compatibility of the product with your vehicle before investing in it.”

Furthermore, the head gasket dowel size is 18mm and is suitable for the Ford 6.0 models of 2003-10. There is an inclusion of one RTV gasket of silicone as well in the kit.

On top of that, the product is relatively lightweight which adds to the user’s convenience. Besides, it effectively prevents the leakages for an impressive output.


  • Withstands deteriorations with ease
  • Reduces the chances of leakages
  • Hassle-less application
  • Made using resilient materials


  • Not appropriate for the vehicle cylinder heads of 20mm


Undeniably, this head gasket kit by CNS EngineParts is ideal for heavy-duty usage. All thanks to the inclusion of rigid materials in its construction.

However, the user will get an array of components in the kit. Make sure to keep the workstation clean and spacious to avoid any mess.

05. Cylinder Head Gasket Set by LIMICAR



Product Features

  • MLS head gaskets
  • O-rings with head bolts
  • Valve stem seals of Viton
  • Includes graphite head gasket
  • No metal core for easy trimming
  • Protection against corrosion

Product Specifications

  • Brand: LIMICAR
  • Model: 20049
  • Weight: 10.9 pounds
  • Dimensions: 23.1 x 11.4 x 3.3 inches

Product Description and Performance

LIMICAR’s set of cylinder head gaskets includes MLS head gaskets along with intake and exhaust manifold gaskets. Moreover, the primary gasket is made using multi-layered steel for offering unmatchable durability to the user.

There are thirty pieces of head bolts with supplementary tiny gaskets and seals. In addition, the user will get the gaskets for the valve and timing cover.

“Not to mention, this product will work consistently even in the extreme temperatures with higher pressure. Nevertheless, it ensures proper sealing of the adjacent cylinders to stop the outflows of engine oil and coolant.”

One of the most striking aspects of this product is that it stops the gases and liquids from leaking. Likewise, it offers exceptionally reliable sealing for optimal compression.

Specifically, the head gasket is engineered without a metal core. As a result, the user can easily trim the gasket to attain an accurate fit. Apart from that, it also makes the installation process swift and less complicated.


  • Suitable for prolonged usage
  • Contains wide-ranging accessories
  • Withstands adverse conditions
  • Enhances the engine’s life cycle


  • Some parts are prone to breakage upon mishandling


LIMICAR’s head gasket set comprises everything features and hardware that an automotive enthusiast needs. Check its compatibility and size with your vehicle’s cylinder head to make the most out of it.

Do not forget to clean the area over the block and head before installation.

Buying Guide

Head Gasket plays an essential role in keeping the life of your engine. Low quality can lead to more problems. It is, therefore, necessary to possess sound knowledge to buy a suitable head gasket for your vehicles.

Hence, you should take into account certain aspects while looking for the best 6.0 Powerstroke Head Gasket.

Quality matters!

If you are looking for a product, you should focus on quality and performance, crucial factors. Besides, if you get a quality head gasket, there is no need for replacement.

In this way, you not only save your time but money as well. A high-quality head gasket will perform in an optimum way.

In addition to it, you can effortlessly search for quality by reading the product reviews and features. Opt for the ones of good quality material.

A perfect design plays a vital role

First of all, you should take into account the design of the head gasket. There are two kinds of head gaskets available: one is composite, and the other is metal.

You can select any of these as per your own choice. But be cautious as the design selected by you should be the robust, durable, and perfect fit for flawed surfaces.

Compatibility, is a top priority

Is your head gasket aligning correctly with your vehicle? This should be your priority. Moreover, you will find yourself in a difficult situation when the head gasket purchased by you does not fit your vehicle.

Hence, be cautious and remember to double-check the compatibility of your ride to avoid any faults.

Ease of installation procedure

If you are purchasing a head gasket, make sure that the installation procedure is simple. Besides, it will save not only your labor but also time and money as well.

The product should include all the hardware and essentials to not spend extra pennies for procuring additional ones.

Cost factor

Your choice of the head gasket is directly linked with your budget. Look for other alternates if you cannot afford a high-quality brand. Indeed, you will get a head gasket that is in line with your budgetary needs.

Difference in emissions

As you might already know, the role of the head gasket is to seal the emission of gases or liquids from the engine’s cylinder.

Different engines emit different quantities of gases. Ideally, a durable head gasket is needed if an engine contains several cylinders.

Examine VIN code

VIN stands for Vehicle Identification Number and this code exists in every vehicle. Simultaneously, you can get hold of requisite information related to the vehicle rapidly with the help of this VIN code.

Furthermore, this code comprises a 17-digit code with numerous capital numbers and alphabets.

It will help if you know the VIN code of your vehicle before purchasing a head gasket. In this way, you can easily pick up the specific head gasket for your 6.0 Powerstroke.

Installation Process of a Powerstroke Head Gasket

After selecting the best one, the next thing is to learn how to install it. Not to mention, the replacement cost of the same is heftier merely because of the labor charges.

Hence, you can save a lot of your money through a DIY installation.

However, it might take around five to six hours to complete the job. Before you begin, make sure to read the product’s installation manual carefully to prevent any glitches.

Step 1: Accumulating all the tools at the workstation

One of the most important things is to keep all the tools you need together. Eventually, it will ease the job of the user while installing the head gasket.

In addition, you would not have to look out for a specific tool whenever required constantly. Below mentioned are the valuable tools that one has to arrange:

  • Gloves for cleaner hands and better grip
  • Screwdrivers
  • A pair of wrenches
  • Spray for rust-removal
  • Rag for managing the spills

Step 2: Dissembling of the outer housing and other components

Firstly, wear gloves, turn off the vehicle and remove the key. Fully apply the handbrake for keeping the vehicle immobile. One has to wait for around two to three hours to let the engine compartment cool down.

Afterward, pop the car’s hood and look for the engine. Since the head gasket is in the interior part, it is vital to disassemble the complete exterior housing and components.

Yet removing the entire component is not as easy as it sounds as the whole process will take around one to two hours.

Make sure to remove the components in a proper sequence to avoid damage. Lift off the front cab to gain complete access to the engine.

Step 3: Taking out the head gasket

Once you have clear access to the engine, wipe off the accumulation of dirt and grime before confiscating its cover. By doing so, the engine will remain safe against any pollutants falling into it.

After removing the cover, detach the clasping capped bolts with the help of a wrench.

Ensure to get rid of all the cylindrical rods along with dowels before lifting off the defective head gasket. Consequently, the engine oil, as well as the coolant, will spill. Therefore, keep a rag handy to catch the dripping.

Step 4: Fixing the brand-new head gasket

Generally, it is recommendable to clean the exposed surface of the engine to eliminate bumps and corrosion. For this, one can use the rust-resistant spray for reliable engine protection.

Now the time has come to fix the new head gasket. Significantly, the head gasket must stay even against the seal to ensure a proper seal.

Stick to the instructions given in the installation manual for placing the head gasket in the correct alignment. You have to keep all the sequencing in mind while carrying out the job.

Fit the head stubs and dowels in proper order for uniform clamping pressure.

Step 5: Putting back the components

Fit back all the components and supplementary parts in the reverse order of how you took them off. To be precise, this step will take approximately an hour to complete.

Be a little more cautious while fitting back everything the way it was earlier.

Frequently Asked Questions

Some of the most common questions are listed below for your ready reference.

How long does the installation of a head gasket take place?

If you are a professional, then installing a head gasket is not challenging. Besides, the entire process of installing a head gasket can take from two-four hours.

Similarly, a tremendous amount of time is invested in fixing the head gasket on the cylinder. One has to open, clean the engine and replace the older head gasket with a new one.

Likewise, cleaning the engine is crucial as it is not ideal for installing a new head gasket without vacuuming the oils and greases.

What are the indications of a raged head gasket?

  • White or bluish smoke rising from the tailpipe
  • Inexplicable coolant damage with no leakages
  • White coloration in the oil
  • Overheating issue of the engine in the absence of non-functioning of cooling system

How can the damage to the 6.0 Powerstroke head gasket be avoided?

To make sure that the cooling system of the engine works perfectly, you should conduct weekly checks and get your vehicle serviced for comprehensive examinations:

  • An ample amount of coolant fluid
  • Effective working of the radiator
  • Turn on the fan of the engine when it is idling
  • Regulate if it is operating accurately

Can a head gasket be damaged due to engine overheating?

In this case, you have to pursue guidance at the workshop where the radiator leak was resolved. Besides, if you have fixed the leakage yourself, it would be a great idea to visit the nearby workshop.

Will the problem vanish if the engine is turned off to cool it?

No, the signs will recur again on restarting the engine. If a head gasket is damaged, it indicates that the seal is no longer complete.

Moreover, the only long-lasting solution is to change the defective unit as cooling the engine will not reinstate the seal.

Is it usual for white smoke to blow out of the exhaust during morning hours?

Yes, it is exceptionally usual for white smoke to come out of the exhaust during morning hours, especially when it is cold. Likewise, it only means steam and that is relatively normal.

 Is it safe to drive when white smoke is coming out from the exhaust?

Since white smoke is suggestive of a wafted head gasket, severe damages can occur to the engine during driving in such a condition.


The compatibility of head gaskets is highly essential to fix them hassle-free. If these head gaskets are not in line with 6.0L Powerstroke engines, you will not fix them correctly on the heads of cylinders.

Therefore, purchasing an appropriate gasket to meet the intended objective. Hence, before purchasing, you must consider all the factors.

In this context, we have come up with vital information, such as buying guide, FAQs, and installation process, so you can go through the same and make a fruitful choice to get the best one!

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